Many pieces of slurry equipment are prone to process inconsistencies due to insufficient mixing or non-uniform particle size distribution. Some components also experience high or localised wear due to the flow patterns unique to an application. Using Computational Fluid Dynamics (CFD), these issues can be mitigated in a timely fashion by understanding flow and optimising geometry to maximise consistent performance.

With today’s enhanced computing power, CFD is even more valuable to the mining industry. The design, problem resolution, and validation of the processes utilised with slurry mining equipment are uniquely suited to the strengths of CFD. Computational simulations can be completed quickly and effectively with a high degree of accuracy and confidence.

This can assist in equipment geometry optimisation for a fraction of the cost of physical prototypes. Even slight improvements gained from CFD optimisation can lead to a significant reduction in operating costs and downtime, increased profitability, and can help ensure the safe operation of an effective and productive mining business.